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Using Digital Twins to Enhance Business Agility

Writer's picture: Todd KromannTodd Kromann

Updated: Jan 1, 2023

Digital twins are virtual representations of real-world products, processes, or systems that enable companies to simulate and optimize various aspects of their operations. By linking various process stages and collecting operational data, digital twins can help organizations improve efficiency, reduce failure rates, shorten development cycles, and explore new business opportunities.

In the manufacturing industry, for example, digital twins can be used to test and optimize product properties, production processes, and system performance. They allow engineers to validate the stability and usability of a product, simulate the production process and optimize it with PLC code generation and virtual commissioning, and continuously monitor the status and energy consumption of machines and manufacturing systems.

But the benefits of digital twins go beyond manufacturing. They can also be used in other industries, such as construction, energy, transportation, and healthcare, to optimize and innovate various processes and systems.

One key aspect of digital twins that supports business agility is their ability to “think” and act autonomously. By integrating artificial intelligence (AI) and enabling continuous data exchange through integrated information systems, digital twins can make intelligent decisions and self-optimize based on real-time data and performance.

This level of intelligence and autonomous behavior can help organizations respond to changing market conditions, customer needs, and other external factors more quickly and effectively. It allows them to make better and faster decisions, reduce the risk of errors, and continuously improve their operations.

But to fully leverage the potential of digital twins, organizations need to have the right tools and infrastructure in place. This includes powerful software systems that can implement digital twins along the entire value chain, as well as industrial communication networks that facilitate data exchange and enable edge computing.

It’s also important to have a robust security strategy in place to protect against internal and external threats. Siemens, for instance, has a “Defense in Depth” strategy that ensures standard-compliant security mechanisms are in place to safeguard digital factories.

In summary, digital twins can enhance business agility by enabling organizations to simulate, optimize, and self-optimize various aspects of their operations, respond to changing market conditions, and make better and faster decisions. To fully leverage the potential of digital twins, however, organizations need the right tools, infrastructure, and security measures in place.

References:

  • “Digital Twins: The Next Big Thing in Manufacturing?” by Lora Cecere, Forbes, January 15, 2021.

  • “Digital Twin: The Virtual Representation of Physical Assets” by Siemens Digital Industries.

  • “The Industrial Metaverse: Connecting Hardware and Software from the Edge to the Cloud” by Siemens and NVIDIA, March 15, 2021.

  • “Digital Twins and the Future of Industry” TED Talk by John Vickers, October 2020.

Actionable Tips:


  1. Identify the areas of your business that can benefit from digital twins, such as product development, production, maintenance, or customer service.

  2. Research and compare different digital twin software and automation solutions that fit your specific needs and budget.

  3. Establish a digital twin strategy that aligns with your business goals and objectives.

  4. Invest in the necessary infrastructure and tools to support digital twins, such as industrial communication networks and edge computing.

  5. Implement a robust security strategy to protect against internal and external threats.

  6. Collaborate with your team, partners, and customers to continuously optimize and improve your digital twin capabilities.



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